In the world of modern manufacturing, the demand for high-quality sandwich panels is constantly on the rise. Whether it's for construction, refrigeration, or various industrial applications, the need for efficient and precise production machinery is crucial. This is where ACU's automatic sandwich panel production equipment steps in to make a significant difference.

Our Automatic Sandwich Panel Machine is engineered with the latest technology and advanced features. It comes equipped with 58 polyurethane rubber rollers. These rollers, with a diameter of ∮ 180mm, ensure an even and consistent pressure distribution throughout the panel forming process. The large re-pressure point helps achieve better panel formation and adhesion, guaranteeing the durability and quality of the final product.

 

The machine also features dual hob cutting devices. These precision cutting tools ensure clean and accurate edges for the sandwich panels, making them ready for use in a wide range of applications. With a long roller frame spanning 9.6 meters and a conveyor frame of 6.7 meters equipped with two rock wool conveyor belts, it provides ample space and efficient material handling during continuous production of large panels.

 

The host gantry frames, four in number, offer excellent stability and support, enabling smooth and precise operation. The high-power host motor with a 5.5KW rating provides strong and reliable performance for all demanding tasks. The glue pump system, consisting of two motors and frequency converters controlling four glue pumps, offers superior control and consistency in adhesive application.

 

The pneumatic evening plate automatically lifts and lowers pneumatically with the help of a linear guide for precise movement. The self-insert crimping system has eleven forming steps with flanging wheels made of bearing steel, treated through vacuum quenching to a hardness of 58 - 62 HRC, ensuring robust and precise crimping. Additionally, the system is equipped with two sets of edge banding steel belt machines for high-quality edge finishes. The sturdy frame construction, with the upper pressure wheel frame made from 200x80x8mm rectangular tubes and the lower pressure wheel frame and large frame from 180x80x6mm, ensures exceptional durability.

 

This Sandwich Panel Production Equipment is highly versatile. In the construction industry, it is ideal for producing insulated panels used in building construction, especially for energy-efficient buildings and cold storage facilities. For refrigeration purposes, it is perfect for manufacturing panels for refrigerated trucks, cold rooms, and other temperature-controlled environments. In industrial use, it is also suitable for a variety of applications where sandwich panels are required for insulation, soundproofing, or structural support.

 

If you are looking to enhance your production capabilities and produce high-quality sandwich panels with precision and efficiency, look no further than ACU's Continuous Sandwich Panel Production Machine. Contact us now at sale@acusheetmetalmachine.com, we have more high quality roll forming machine and more.

 

At ACU, we understand the importance of high-quality, precision-engineered equipment in industries where form and function are paramount. That's why we proudly offer our state-of-the-art roll forming machines, designed to shape metal profiles, sheet metals, and various materials into precisely desired forms.

 

Why Choose ACU Roll Forming Machines?

 

• Unmatched Precision: Our 2 in 1 roll forming machines are built with cutting-edge technology, ensuring precise and consistent profiles. Whether you're working with thin sheets or heavier materials, our machines deliver flawless results every time.
• Versatile Applications: ACU roll forming machines cater to a wide range of industries, including construction, automotive, white goods manufacturing, and energy. From structural components to custom-made profiles, our machines excel in every application.
• Efficiency & Reliability:With ACU's roll forming machines, you can increase production efficiency and reduce downtime. Our machines are designed for durability, ensuring that they operate smoothly and reliably in even the most demanding environments.

 

Custom Solutions

We know that each industry has its unique requirements. That's why ACU offers customized roll forming solutions tailored to meet your specific needs, helping you create the ideal profiles with minimal waste and maximum output.

 

Industries We Serve

• Construction: Ideal for producing metal roofing, wall panels, and other structural components.
• Automotive: Perfect for creating parts such as door frames, body panels, and other components with high precision.
• White Goods: Used to manufacture metal parts for refrigerators, washing machines, and other appliances.
• Energy: Essential for producing components in the energy sector, including solar panel frames and other structural elements.

 

Experience the ACU Difference

 

Investing in an ACU roll forming machine means choosing a partner committed to excellence. With years of expertise in manufacturing reliable and efficient machinery, ACU is here to support your business with the best in class technology and customer service.

 

Contact us today to learn more about how our roll forming machines can enhance your production process, reduce costs, and increase efficiency. Together, let's shape the future of your industry.

 

 

 

 

 

BONVE INLINE HIGH SHEAR EMULSIFYING AND HOMOGENIZING MIXER is a high-efficiency mixer integrating mixing, dispersing, crushing, dissolving, refining, depolymerizing, homogenizing and emulsifying. After homogenizer mixer, the original traditional production process is further simplified, the production efficiency is greatly improved, and the product quality is significantly improved too. Homogenization is an important step in creating the high-quality products that consumers expect. The benefits include improved product taste, texture and consistency, which then translate into increased sales and customer satisfaction.

Consistency of product ingredients

Homogeneous emulsification allows the ingredients to be uniformly dispersed in the medium, which is very important for the pharmaceutical industry, where active ingredients need to be uniformly dispersed in pills, tablets, capsules or syrups. In the cosmetic industry, customers expect their lotions and creams to have an even texture and appearance. In the food industry, customers want their products to taste more delicate and delicious.

Increase dissolution rate

The particle size of the product after EMULSIFYING AND HOMOGENIZING MIXER can reach 4-50 microns, which is especially important in the field of dissolution, because smaller and finer particles are easier to dissolve. In the pharmaceutical industry, this affects the bioavailability and efficacy of the drugs produced.

Higher stability of the final product

A successfully homogeneous emulsified product contains particles so small and fine that they do not fall out of solution. This is very important for the food and beverage industry - the last thing a customer wants is a bottle of juice with particles visibly falling out of solution!

Reduce costs

EMULSIFYING AND HOMOGENIZING MIXER not only improves product safety, but also reduces overall costs. Effective homogeneous emulsification generally reduces the need for processing chemicals and heat treatments, and can also reduce the potential cost of product recalls.

Bonve Lobe pumps: Empowering Paris 2024, demonstrating the power of technological innovation and sustainable development:

With the excitement of the Paris 2024 Olympic Games, all walks of life around the world are participating in this sports feast with unprecedented enthusiasm, and jointly promoting the deep integration of sportsmanship with scientific and technological innovation and green development. Behind this grand international gathering, Ningbo Bonve Pump Co., Ltd. with its excellent Positive Displacement Lobe pump technology, not only provides strong support for the Olympic-related industries, but also sets a new benchmark in the field of technological innovation and sustainable development, and perfectly interprets the "faster, higher, stronger - more united" Olympic spirit.

Empower the Olympic industry and help efficient operation:

In the preparation and operation process of the Paris Olympic Games, the key links such as sewage treatment, venue facility maintenance, food safety and waste management put forward extremely high requirements for the efficiency and stability of equipment.Bonvestainless steel lobe pumpsstand out in these areas thanks to their non-clogging, low shear, and strong self-priming capabilities. From ensuring the stable operation of swimming venues and efficiently handling all kinds of waste generated during the Olympic Games, Bonve Lobe Pumps provides a solid backing for the smooth holding of the Olympic Games with its excellent performance.

Technological innovation leads, showing the industry frontier:

The research and development of Bonve stainless steel lobe pumps area model of the deep integration of technological innovation and market demand. Its original fourth-generation pump structure not only significantly improves the corrosion resistance and sealing performance of the material, but also ensures the low energy consumption and long life of the pump under efficient operation, and accurately matches the stringent requirements of the Olympic Games for high efficiency, energy saving andenvironment

Ningbo Bonve Pumps Co., Ltd. (hereinafter referred to as "Bonve Pumps") is on a mission to revolutionize its manufacturing process by integrating cutting-edge technologies such as the Internet of Things (IoT), big data, and artificial intelligence (AI).

On November 26, 2024, Bonve Pumps joined forces with Jing Shi Industrial to officially launch the planning project for their new smart factory.     

Attending the project's kickoff meeting were Mr. Tan, General Manager of Bonve Pumps, Manager Sun, and project team members, along with Mr. Zhang from Jing Shi Industrial.

The Era of Intelligent Manufacturing:

In today's globalized world, smart manufacturing is emerging as the new engine of industrial development, driving profound changes in the manufacturing sector.     

National strategies such as Germany's "Industry 4.0," China's "Made in China 2025," and the United States' "Advanced Manufacturing Partnerships" all highlight the imperative of intelligent manufacturing in future competitiveness.     

We are set to harness this wave of progress and sail forward.     

This project aligns with China's "Made in China 2025" strategic plan and is a crucial driver for the high-quality development of Bonve Pumps in the general equipment industry.

A Monumental Endeavor:

We are well aware of the immense responsibility and honor that comes with such a technologically, innovatively, and strategically significant project.     

It is not just about upgrading production lines;it is a symbol of our collective wisdom and hard work.     

Here, every process will be optimized through advanced technologies, and each product will embody our commitment to quality and our responsibility to our customers.

General Manager's Perspective:

Reflecting on the past, General Manager Mr. Tan Liang said, "We have achieved remarkable results with innovation as our wings and quality as our foundation.     

However, we understand that only through continuous innovation can we maintain our vitality.     

Therefore, we have decided to invest in the construction of a modern factory that is efficient, environmentally friendly, and intelligent, enhancing our core competitiveness and making a graceful transition from traditional manufacturing to smart manufacturing.     

This future smart factory will be more than a simple production line upgrade; it will be a testament to our dedication and hard work."

Technical Manager's Vision:

Imagine a fully operational new factory where robotic arms assemble parts with precision on the production line, intelligent logistics systems silently move between workstations, and our engineers monitor the entire production process in real-time through large screens, making adjustments and optimizations as needed.     

This will not only greatly improve production efficiency but also create a safer and more comfortable working environment for our employees.     

Of course, the realization of all this can't do without the joint efforts of every colleague present.     

We need the creative sparks of our designers, the superb skills of our engineers, the efficient coordination of our management, and the enthusiastic participation of all our employees.     

This is a team project and a major test of team spirit.

A New Beginning:

The success of this project is not the end but a new beginning.    

It will bring us more opportunities and challenges and will undoubtedly become a milestone in our corporate development history.     

Let us take this project launch as an opportunity to stay true to our original aspirations, forge ahead, and strive tirelessly to realize our dreams and ambitions!

In the food industry, Bonve pumps have become a key tool for enhancing production efficiency and product quality with their outstanding performance and innovative design. Here are some exciting applications of Bonve pumps in food processing that not only showcase the advancement of their technology but also provide tangible business value to food manufacturers.

1.Gentle Treatment of Dairy Products: Bonve pumps ensure the freshness and nutritional value of dairy products like milk and cream during processing with their gentle conveying method.

2.Efficient Production of Juices and Beverages: The precise flow control of Bonve pumps guarantees that the flavor and nutritional components of juices and beverages are not compromised during production, while increasing the efficiency of the production line.

3.Innovative Baking Creations: In the baking industry, Bonve pumps can accurately convey batter and cream, providing bakers with more room for innovation while maintaining product consistency and quality.

4.Precise Control in Candy Manufacturing: The application of Bonve pumps in candy making ensures the even distribution of syrup and chocolate coatings, enhancing the appearance and taste of candies.

5.Hygienic Conveying of Edible Oils and Fats: The hygienic design of Bonve pumps provides a contamination-free environment for the conveying of edible oils and fats, ensuring product quality and safety.

6.Uniform Distribution of Food Additives and Spices: Bonve pumps ensure the even distribution of food additives and spices in food, enhancing the flavor and consumer experience.

7.The Perfect Partner for Aseptic Packaging: The hygienic design and CIP/SIP compatibility of Bonve pumps make them an ideal choice for aseptic packaging production lines, improving product shelf life and market competitiveness.

8.Environmental Solutions for Waste Treatment and Resource Recovery: The application of Bonve pumps in the treatment of food processing waste and resource recovery reflects the company's environmental responsibility and sustainable development philosophy.

9.Precise Tools for Food R&D: In the field of food research and development, the precise conveying capability of Bonve pumps provides researchers with accurate control of experimental materials, accelerating the development process of new products.

These applications of Bonve pumps not only demonstrate their versatility and adaptability in the food industry but also provide food manufacturers with solutions to improve production efficiency, ensure product quality, and meet consumer needs. Choosing Bonve pumps means choosing innovation, efficiency, and quality.

Both colloid mill and homogenizer mixing pump can shear, emulsify, disperse, and mix materials, but in fact, colloid mill and homogenizer mixing pump are two kinds of equipment based on the principle, structure, and application.

Colloid mill is a kind of grinding equipment, suitable for materials with higher viscosity and larger particles. The working principle of the colloid mill is that the motor drives the rotor and the stator to rotate at a relatively high speed. When the processed material passes through the gap between the stator and the rotor, it is subjected to strong shearing force, frictional force, high-frequency oscillation and other physical effects. The material is effectively emulsified, dispersed and crushed to achieve the effect of fine crushing of the material.

Emulsification pump is a kind of emulsification equipment, which is suitable for materials with small particles. The working principle of the emulsification pump is that the material undergoes a series of processes such as strong shearing, impact and turbulence between the homogenizer rotor and the stator that rotate at a high speed, so that the material can withstand hundreds of thousands per minute in the narrow gap between the stator and the rotor. Times of hydraulic shear. The combined effects of centrifugal extrusion, impact and tearing can instantly evenly disperse and emulsify. After high-frequency cyclic reciprocation, high-quality products with no bubbles, fineness and stability are obtained.

From the above point of view, the difference between the two in terms of the refinement effect, the mixed homogeneous emulsification pump is better than the colloid mill. Generally, in many occasions, the colloid mill is used in the front of the emulsification pump or in the high In the case of viscosity, colloid mills are often used for refinement when there are many solid substances. Therefore, when choosing colloid mill and emulsification equipment, you still have to refer to your own production materials.

Bonve homogenizer mixing pump’s working chamber is composed of a total if 12 layers of three-stage rotor and stator. Proceed products are dispersed, refined and emulsified by the rotor and stator in stages. The pump is an high efficiency ultra-fine homogeneous pump with mixing, dispersion, breaking, dissolution, refinery, homogenization, emulsifying and transporting. The sealing of Bonve homogenizer mixing pump can be either double face or single face according to the properties of the processed materials. It also can have heating insulation or cooling device if required by the users.

Bonve homogenizer mixing pump is suitable for large and medium batch continuous online production or cyclic processing production process.

Email:trade@bonvepumps.com

Gear pump is a positive displacement pump, which has a pair of meshing gears. One driving gear is driven to rotate by the motor, and the other driven gear is meshed with the driving gear to rotate. When the two gears are gradually separated, a partial vacuum will be formed. The liquid is inhaled through the suction pipe under the action of atmospheric pressure, and the inhaled liquid is squeezed and pushed out by the gear along the inner wall of the pump, which features small handling and high lift.

Gear pumps use conveying media as the lubricating medium in rotation, and are generally used in oily media, otherwise they will cause great wear and reduce the service life to a large extent.

Rotary lobe pump consists of two lobe rotors, which rotate synchronously driven by a pair of synchronous gears in the gearbox. The rotors are driven by the main shaft and sub-shaft to rotate in a synchronous reverse direction, which changes the pump capacity, builds up high vacuum and discharge pressure, thus an efficient pumping is formed. Gap is kept between the rotors and between the pump casing. There are basically no vulnerable parts during operation, and it is easy cleaning and maintenance. It is the first choice for customers in liquid transportation at present.

Rotary lobe pump is used to transport the medium according to the volume change between the rotor and the pump casing, and can transport the medium with viscosity below 100000 CP. Applicable in food, daily chemical industry, fine chemical industry, papermaking, medicine and pharmacy, environmental protection, petroleum and other fields.

Below table shows the main difference between gear pump and rotary lobe pump:

Details	Rotary Lobe Pump	Rotor Gear Pump
Application	High viscosity, high density, high solid products	General for oil products
Structure	Gap is kept between the rotors and between the pump casing, no friction, long life, no damage, no physical and chemical reaction to the pumped products.	Gears mesh together, hard contact, wear. Flow efficiency decreases after wearing, short service life.
	Simple structure, low failure rate, easy to maintain.	The front end has a shaft sleeve, which is easy to wear. The pump needs to be disassembled for replacement, and the maintenance is complicated.
Spare Parts for Maintenance	Mechanical seal and O-ring	Mechanical seal and O-ring
	/	Shaft sleeve
	/	Gears

Rotary lobe pump is more ideal to select for no frequent wearing parts to replace, easier maintenance and longer service life.

To find out more about Bonve rotary lobe pump, Click on the picture below

Email: trade@bonvepumps.com

Efficient Pumping Solutions in the Food Industry: Innovative Applications of Bonve Pumps

In the food industry, pumping technology is an indispensable part of the production process, which not only relates to the quality and consistency of the products but also directly affects production efficiency and costs.

Today, we will explore three innovative cases of Bonve pumps in the food sector, which demonstrate how carefully designed pumping solutions can meet specific needs.

Case 1: The Gentle Choice for Chocolate Factories

Chocolate is a product that is very sensitive to temperature and can easily coagulate at low temperatures.
To ensure the fluidity of chocolate during the transfer process and prevent coagulation, Bonve offers a jacketed rotary lobe pump.
This pump design allows for the circulation of heating media (such as steam or hot water) in the pump's jacket, thereby maintaining the temperature of the chocolate and ensuring its fluidity during the transfer process.

Features:
- Gentle Handling: Particularly suitable for handling shear-sensitive and delicate products.
- Efficient Starting: The heating system ensures smooth starting even in low-temperature environments.
- Hygienic Design: Meets hygiene standards, suitable for use in the food industry.

Case 2: Versatile Pumps for the Seasoning Industry

The seasoning industry requires a pump that can handle various viscosities and ingredients.

Bonve's food-grade lobe pumps, with their high hygiene standards and smooth internal surfaces, are the ideal choice for transferring seasonings.

Whether it's ketchup, barbecue sauce, or peanut butter, Bonve pumps can handle it with ease.

Features:
- High Hygiene Standards: Manufactured from stainless steel 316 or 316L, with a surface roughness below 0.8μm.

- Easy to Clean: Meets CIP (Cleaning) and SIP (Sterilization) requirements, easy to disassemble and maintain.

- Low Wear: Low-speed operation reduces damage to the pumped products.

Case 3: Efficient Pumping in Meat Processing

In meat processing, there is a need for a pump that can handle highly viscous products such as semi-solid pastes or mixtures containing semi-solid pieces.
Bonve rotary lobe pump, with its enlarged rectangular inlet design, can efficiently handle these products.
The working principle of this pump and its powerful drive system ensure that the pump can output a strong driving torque at low speed, guaranteeing continuous, non-stagnant transfer.

Features:
- Gentle Handling: Gentle handling of viscous products such as meat slurry, which helps to maintain the product's texture and quality.
- High Efficiency: Provides a continuous flow of the product with minimal disruption.
- Easy Maintenance: Designed with minimal moving parts, making them easy to maintain and operate.
- Hygienic: Made of stainless steel, which is easy to clean and sanitize.

Through these cases, we can see the diverse applications of Bonve pumps in the food industry.

They not only improve production efficiency but also ensure the quality and consistency of the products.

Whether it's chocolate, seasonings, or meat processing, Bonve pumps are indispensable partners in the food industry.